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浙江昊星機(jī)械設(shè)備制造有限公司
專業(yè)生產(chǎn)膠體磨
浙江昊星機(jī)械設(shè)備制造有限公司
專業(yè)生產(chǎn)膠體磨
研磨機(jī)
混合機(jī)均質(zhì)機(jī)
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電池?cái)嚢璺稚⒊商自O(shè)備產(chǎn)品介紹
發(fā)布時(shí)間:2015-07-02 發(fā)布人:admin

Battery mixing and dispersing equipment Products CN.HAOSTAR Hao Star is a professional manufacturer of crushing emulsified dispersion was stirred one colloid mill equipment factory, and has more than forty national patents, after several years of research and development and finally the international advanced battery production surplus A mixture containing the colloid mill grinding the entire production line to achieve electrode powder materials such as NMP / H2O line of vacuum suction stirring lithium iron phosphate (LiFePO4), lithium manganese oxide (LiMn2O4), carbon black and graphite dispersed in a solvent and liquid filter automatic equipment, very effective solution to the reunion electrode powder materials, dust, air moisture, pollution and other problems, and general equipment to complete the process can not be completed in a very short period of time, this provided a key advance in that safe and reliable operation.
    CN.HAOSTAR battery mixing and dispersing equipment is fully automated battery equipment used in lithium-ion battery colloid mill slurry production of lithium-ion batteries currently consists of liquid lithium-ion battery (LIB) and polymer lithium ion battery (PLB) categories. Among them, the liquid lithium-ion battery is Li + intercalation compound as the positive and negative secondary battery. Positive use of lithium compound LiFePO4, LiCoO2, LiMn2O4, Li (NiCo) O2 or LiV2O5 like, negative use of lithium - carbon intercalation compound. Lithium-ion batteries due to high voltage, small size, light weight, high energy, no memory effect, no pollution, low self-discharge, long cycle life, etc., is an ideal energy development in the 21st century. It has been widely used in mobile phones, portable electronic products notebook computers, digital equal, and is expanding to electric toys, electric tools, electric bicycles, electric cars and so on. December 9, 2009 the State Council executive to make the vehicle purchase tax, car to the countryside, car trade, new energy vehicles and other consumer incentives, especially for new energy vehicles has significantly increased support for electric vehicles will become China's new energy vehicles The main direction of development. New energy vehicles three core technologies for the automotive energy systems, drive systems and control systems; also is the vehicle battery, electric motor and electric control system, which is especially critical in battery technology. According to Japan after IIT predicts that the use of lithium-ion battery hybrid vehicle (HEV), plug-in hybrid electric vehicles (PHEV), electric vehicles (EV) from 2009, 2010, began the introduction of a larger amount, by 2012 its not yet reached market size nickel-metal hydride battery car, but 2013, began far beyond its size nickel-hydrogen cell vehicles; and, starting in 2013, the market size nickel-hydrogen cell vehicles has been basically fixed, almost no growth , but the market size of lithium car, along with the growth of these new energy car market gradually grow and become mainstream. High performance lithium-ion battery is inseparable from advanced production technology and manufacturing equipment, such as a battery slurry dispensing equipment, coating equipment, which are uniformly dispersed battery paste is one of the key producing excellent lithium batteries.
    Battery mixing and dispersing equipment using advanced design and user-friendly equipment preparation, the suction from the vacuum mixing raw materials to a colloid mill, from liquid - solid crude stir to rat pet shears, from high-speed disperser to filter out the finished material, each process each process can be automated, the entire production process
Working at a low temperature vacuum sealed state, effectively solved due to the addition and dust, environmental pollution, and other issues of impurities into the water.
    Battery mixing and dispersing equipment by vacuum reactor, box-type agitator, mouse pet shears, self-cleaning filter, two-stage shear colloid mill, decentralized condenser, electrical control box and other components, CN. HAOSTAR battery manufacturing industry is currently the only slurry mixing and dispersing equipment. In the liquid - solid mixing process first by vacuum suction liquid mixed homogeneous material, and then inhale the powder were rough with box and then member for stirring the cauldron at the end after the homogeneous mixture is moved into the direction of the pet rat dispersive mixing tank is circulated to cool sport . Since the material in the box-type crude stirring continuously into the pet rat from the edge of the barrel, and the material re-enter the rotation after a pet rat inside by a spiral and rising shear mixing drum rim cavity cooling cycle mixed and dispersed, as the material in the reactor during stirring (-) is not dead, (b) continuously mixing and dispersing for circulating cooling sports, so the temperature in the mixing process generated just by the narrow bucket wall cavity sandwiched by stirring cycle to lower the temperature of the cooling water jacket, and by circulating cooling with stirring under shear mixing uniformity of materials quite well, in order to shorten the stirring time resolved effectively reduce the temperature between the minute particles in the powder mixing process and the resulting liquid is to pass bis stage shear colloid mill to complete. Make sure the battery slurry mixing time is short fineness high stability, product quality over the international advanced level.
     

 CN.HAOSTAR昊星公司是一家生產(chǎn)粉碎分散乳化膠體磨攪拌設(shè)備工廠之一
,并且經(jīng)過(guò)幾十年的研究開發(fā)終于生產(chǎn)出電池?cái)嚢璺稚⒀心?/a>
膠體磨 整套生產(chǎn)線,實(shí)現(xiàn)電極粉末材料如磷酸鐵鋰(LiFePO4)
、錳酸鋰(LiMn2O4)
、碳黑、石墨等與液相溶劑如NMP/H2O的在線真空吸料攪拌分散過(guò)濾全自動(dòng)成套設(shè)備
,十分有效地解決了電極粉末材料的團(tuán)聚
、粉塵飛揚(yáng)、空氣水份
、環(huán)境污染等系列問(wèn)題
,而且在很短的時(shí)間完成一般設(shè)備無(wú)法完成的工藝過(guò)程,本設(shè)先進(jìn)之處在于一鍵操作安全可靠。
    CN.HAOSTAR
電池?cái)嚢璺稚⒊商自O(shè)備是全自動(dòng)電池成套設(shè)備膠體磨應(yīng)用于鋰離子電池漿料的生產(chǎn)鋰離子電池目前由液態(tài)鋰離子電池(LIB)和聚合物鋰離子電池(PLB)兩類
。其中
,液態(tài)鋰離子電池是指Li+嵌入化合物為正、負(fù)極的二次電池
。正極采用鋰化合物L(fēng)iFePO4
、LiCoO2、LiMn2O4
、Li(NiCo)O2或LiV2O5等
,負(fù)極采用鋰-碳層間化合物。鋰離子電池由于工作電壓高
、體積小
、質(zhì)量輕、能量高
、無(wú)記憶效應(yīng)
、無(wú)污染、自放電小
、循環(huán)壽命長(zhǎng)等優(yōu)點(diǎn)
,是21世紀(jì)發(fā)展的理想能源。目前已大量應(yīng)用于手機(jī)
、筆記本電腦
、數(shù)碼相等可攜式電子產(chǎn)品上,并正在向電動(dòng)玩具
、電動(dòng)工具
、電動(dòng)自行車、電動(dòng)汽車等方面拓展
。2009年12月9日國(guó)務(wù)院常務(wù)作出汽車購(gòu)置稅
、汽車下鄉(xiāng)、汽車以舊換新
、新能源汽車等消費(fèi)刺激政策
,特別是對(duì)新能源汽車的支持力度明顯加大,電動(dòng)汽車將成為我國(guó)新能源汽車的主要發(fā)展方向
。新能源汽車三大核心技術(shù)為車載能源系統(tǒng)
、驅(qū)動(dòng)系統(tǒng)及控制系統(tǒng);亦就是車載電池
、電動(dòng)機(jī)和電控系統(tǒng)
,其中電池技術(shù)尤為關(guān)鍵。而據(jù)日本IIT公司預(yù)測(cè)
,使用鋰離子電池的混合動(dòng)力汽車(HEV)、充電式混合動(dòng)力電動(dòng)汽車(PHEV)、純電動(dòng)汽車(EV)從2009年
、2010開始較大量推出后
,到2012年其市場(chǎng)規(guī)模還達(dá)不到鎳氫電池車,但從2013年開始
,其規(guī)模就開始大大超越鎳氫電池車
;并且,從2013年開始
,鎳氫電池車的市場(chǎng)規(guī)模就已基本固定
,幾乎沒(méi)有增長(zhǎng),但鋰電池車的市場(chǎng)規(guī)模則隨著這些新能源車市場(chǎng)的增長(zhǎng)而逐漸增長(zhǎng)
,并成為市場(chǎng)主流
。性能優(yōu)異的鋰離子電池離不開先進(jìn)的生產(chǎn)工藝與生產(chǎn)制造設(shè)備,如電池漿料的分散設(shè)備
、涂布設(shè)備等
,其中電池漿料的均勻分散是生產(chǎn)優(yōu)良鋰電池的關(guān)鍵之一。
    電池?cái)嚢璺稚⒊商自O(shè)備采用先進(jìn)的設(shè)計(jì)理念和人性化的設(shè)備配制
,從原料的真空吸入到膠體磨攪拌混合
,從液-固粗?jǐn)嚨绞髮櫴郊羟校瑥母咚俜稚⒌竭^(guò)濾成品出料
,每道工藝每個(gè)流程都能實(shí)現(xiàn)自動(dòng)化

全密封低溫真空的狀態(tài)下工作,有效地解決了因加料而粉塵飛揚(yáng)

、環(huán)境污染
、雜質(zhì)水份的進(jìn)入等問(wèn)題。
    電池?cái)嚢璺稚⒊商自O(shè)備是由真空反應(yīng)釜
、框式攪拌器
、鼠寵式剪切機(jī)、自潔式過(guò)濾器
、雙級(jí)剪切式膠體磨
、分散型冷凝器、電器控制箱等組成
,CN.HAOSTAR公司是目前電池生產(chǎn)行業(yè)中唯一的漿料攪拌分散成套設(shè)備
。在液-固攪拌過(guò)程中先由真空吸入液料進(jìn)行混合均質(zhì),然后吸入粉料進(jìn)行框式粗?jǐn)嚥⑺旒蚋追较蜃骶|(zhì)混合運(yùn)動(dòng)后進(jìn)入鼠寵箱進(jìn)行循環(huán)分散混合冷卻運(yùn)動(dòng)
。由于物料在框式粗?jǐn)嚭筮B續(xù)不斷從桶體的邊緣進(jìn)入鼠寵
,并且物料在鼠寵箱內(nèi)受螺旋的旋轉(zhuǎn)而不斷提升剪切混合后重新進(jìn)入桶體邊腔進(jìn)行循環(huán)冷卻混合分散,由于物料在反應(yīng)釜攪拌過(guò)程中(-)沒(méi)有死角
,(二)連續(xù)不斷地作混合分散循環(huán)冷卻運(yùn)動(dòng)
,所以在攪拌過(guò)程中所產(chǎn)生的溫度正好在通過(guò)狹窄的桶壁腔內(nèi)進(jìn)行攪拌循環(huán)時(shí)由夾套冷卻水及時(shí)降低溫度
,而且通過(guò)循環(huán)冷卻的情況下攪拌剪切混合的物料均勻度相當(dāng)很好,為縮短攪拌時(shí)間有效降低溫度解決在攪拌過(guò)程液體與粉末間所產(chǎn)生的微小顆粒是要通過(guò)雙級(jí)剪切式膠體磨來(lái)完成
。確保電池漿料攪拌時(shí)間短細(xì)度好穩(wěn)定性高
,產(chǎn)品質(zhì)量超國(guó)際先進(jìn)水平。
     CN.HAOSTAR雙級(jí)剪切式膠體磨是吸料盤
。(詳細(xì)介召見各類膠體磨工作原理說(shuō)明)儲(chǔ)存時(shí)間越長(zhǎng)

在經(jīng)過(guò)雙級(jí)剪切式膠體磨后所產(chǎn)生溫度就有分散型冷凝器來(lái)冷卻完成。分散型冷凝器是一種管道型靜態(tài)混合單元和冷卻夾套做成
,主要將物料通過(guò)一定壓力送入分散型冷凝器中不斷經(jīng)過(guò)管道中的混合單元改變物料的流向角度并且不斷剪切分散
,在整個(gè)過(guò)程中物料由管道中心流向不斷向管壁擴(kuò)散進(jìn)行冷卻然后又向管道中心集合以此循環(huán),有效地達(dá)到冷卻混合分散物料

  成品出料時(shí)是由自潔式過(guò)濾器來(lái)完成控制細(xì)度確保產(chǎn)品質(zhì)量
,自潔式過(guò)濾器是一種特種過(guò)濾器,按裝在反應(yīng)釜的出口處通過(guò)主軸的轉(zhuǎn)動(dòng)不斷清除濾網(wǎng)上漿料
,在打開出料閥后漿料按照你的需要不斷流出成品
,其它不合規(guī)格漿料重新進(jìn)入雙級(jí)剪切式膠體磨進(jìn)研磨分散。

CN.HAOSTAR two-stage shear colloid mill is a suction plate. (Details mediated summoned all types colloid mill Description of Operation) Storage longer.
After a two-stage shear colloid mill generated by the temperature had dispersed condenser to cool complete. Decentralized condenser is a pipe-type static mixing unit and the cooling jacket made of the material mainly dispersed by a certain pressure into the condenser constantly mixing unit through the pipeline to change the angle of the flow of materials and constantly shear dispersion, Material from the center of the pipe wall to keep the flow of diffusion cooled in the whole process and then set this cycle ED pipe center to effectively reach cooled mixed and dispersed materials.
When finished the material is self-cleaning filter fineness done to ensure product quality control, self-cleaning filter is a special filter, installation at the outlet of the reactor by rotating the spindle continuously remove the filter slurry In open slurry after discharge valve as you need to keep out of the finished product, other non-compliant slurry re-enter the two-stage shear colloid mill into the grinding and dispersion.

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